From defect detection to systemic prevention

Turn every production problem into a controlled improvement process.

Production event detected

Every defect, scrap or rework is registered directly on the shop floor.

The system captures full production context:

Machine

Operator

Operation

Routing step

Production order

Product BOM

Control plan point

The system calculates:

Machine time cost

Material consumption

Production quantity affected

Defect rate

Total cost of poor quality (COPQ)

Cost of poor quality calculated

Each quality loss is automatically translated into business impact.

Root cause analysis

Once a problem is detected, the system enables structured investigation.

Teams can link the issue to:

Control Plan

FMEA risk points

Process parameters

Production routing

The System Manages:

Root cause identification

Corrective actions (CA)

Preventive actions (PA)

Responsibility assignment

Action deadlines

Effectiveness verification

CAPA workflow

Corrective and preventive actions are managed directly in the platform.

Process secured

This ensures the solution becomes part of the operational system.

Once the root cause is confirmed, the system allows updates to:

Control Plans

FMEA

Process documentation

Inspection points

The System Connects:

Production event detection

Quality loss analysis

Root cause investigation

CAPA execution

Process update

Systemic prevention

Closed loop quality system

The result is a fully closed improvement loop: